Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration methods, has helped to considerably improve the product high quality of chilly rolling sheets for its metal industry consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and important issues have been occurring with the standard of its completed merchandise.
An ECL is used within the metal trade to help clean and strip the floor of the metal sheet of rolling mud by using an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleansing chilly rolled metal than typical cleansing processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection within these circumstances, its effectiveness can be considerably decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was still closely saturated with mud particles and was affected by an unstable PH stage that mixed were resulting in important rusting during the process resulting in scratching of the final product.
Filtramag+ offers fine particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to resolve the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic materials kind, size of the magnet, magnetic strength and also the fluid flow dynamics. A low power magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is essential not solely to use the proper product for the method in question, however the greater degree of solution safety provides further benefits, together with prolonging the lifespan of the pump in addition to a reduction in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this utility throughout the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid on this application, and it highlights the importance of selecting the proper method of magnetic protection. Due to the fantastic particles circulating within the alkaline solution, significant rusting was being created during the ECL course of that was causing harm to the steel sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our client as its capability to remove even the best particles from fluids would significantly enhance the issues that the business was dealing with. By installing the Filtramag+, our client was instantly offered larger levels of safety against the harm that were being caused by the contaminated resolution. Greatest work often with Eclipse Magnetics high-performance products and all the time see significant, constructive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials which have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass via the filter.
As a results of the installation, the corporate is not suffering from broken completed components, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.
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