Festo’s resolution helps achieve a twenty-fold improve in manufacturing

A twenty-fold improve in manufacturing was the objective of the Croatian automotive cosmetics company Alfa Car. To achieve this, the entire production cycle, housed in a model new manufacturing plant, was automated. Festo equipped a whole answer for greater than 200 course of valves – including venture management.
A variety of totally different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile cosmetic merchandise. This requires advanced process automation solutions. The Croatian automobile cosmetics firm Alfa Car has taken a giant step into the longer term: while building a brand new production plant, the complete production cycle was absolutely automated, from the uncooked materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A number of different substances are stored, transported, blended and bottled in the manufacturing plant.
Customised full resolution
To tackle the problem, the corporate worked along with the system integrator Arp Lučko and Festo. It can be Festo’s position to project manage the automation of the process valves. To guarantee fast integration into the model new system and maximum reliability in the future manufacturing course of, customised complete solutions were equipped that cover the entire range, from the process valve items to the valve terminals. When deciding on the mandatory components, specific attention had to be paid to the doubtless explosive setting.
Reliability counts
The communication between a large number of completely different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable resolution with six valve terminals type VTUG with PROFINET bus connection. Hidden than 200 ball valves from totally different manufacturers may be fully automated in this method. Using a single source for the ball valve resolution took the stress off each Alfa Car and Arp Lučko when it came to designing and installing the brand new system. The intensive coordination of the various process valve suppliers, which Festo handled as a half of its project administration transient, also made the project easier.
Automated course of valves ensure reliable distribution of the substances in the various course of steps.

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